Homemade PCB

Published:2012/9/27 21:32:00 Author:muriel | Keyword: Homemade, PCB | From:SeekIC

Printed circuit board or PCB is one of the important things to assemble an electronic circuit. It provides support to the components and makes electrical connection between the parts. In PCB assembling, the components are placed on one side of the Copper laminate passing their pins or leads to the other side through the holes. The pins/leads are then soldered to connect with the PCB tracks. Here explains the easiest method to make a homemade PCB for prototyping.To make the PCB, following materials are required 1. Copper clad boardThis is available in different sizes. Select a suitable size to accommodate all the components. If the copper clad board is large in size, cut it to the required size using a Hacksaw blade. The copper clad board has a copper coated side which forms the soldering side. The other side is the component side on which the components are placed.If there is any dirt or copper oxide on the copper side, clean it throughly using a pencil eraser Copper clad board 2. Ferric chloride solutionThis is the Etching solution of Ferric chloride. It removes the unwanted copper layers from the copper clad board. The Etching solution can be prepared by dissolving 50 gms Ferric chloride powder in 100 ml Luke warm water. 3. PCB drill and bits PCB drill is used to drill holes in the PCB. A hand drill with suitable bits is sufficient for the purpose. Use drill bits of the following size to make holes for different components A. 1mm – for IC pinsB. 1.2mm – for Resistor, capacitor, transistor etc.C. 1.5mm – for diode, LED pins, presets etc.D. 5mm – for LED, nuts, screws etc.E. 8mm – for switches, pots etc. 4. OHP Permanent Marker Pen, Tracing / Butter paper, Pencil Carbon paper, Varnish etc. PCB Making PCB making involves the following stages1. Draw the circuit diagram as compact as possible on a paper. Mark the points (component pins) to be drilled. This diagram is used for Pattern drawing on the copper clad board. 2. Draw the same diagram in the tracing / butter paper using the OHP marker pen. Draw the diagram carefully without any overlapping or shorting of tracks or components. The neatness of the PCB lies in the Pattern drawing. After drawing, see the other side of the paper. There is a Mirror Sketch of the tracks. This is the actual pattern of the PCB. Mirror Sketch of PCB tracks 3. Place the Pencil carbon on the copper side of the copper clad board. The ink side of the carbon paper should face the copper layer. 4. Place the tracing paper with diagram over the carbon paper. The diagram should be in the middle part of the copper clad board. Fold the sides of the tracing and carbon papers and stick it using cello tape. This prevents the movement while drawing. 5. Once again redraw the diagram using the OHP marker pen so that the carbon ink will create a mirror sketch on the copper clad board. 6. Remove the tracing paper and carbon paper. Using the OHP marker pen, redraw the carbon pattern of the mirror sketch on the copper laminate. So that the tracks will be created using the permanent marker ink. Keep it for 10 minutes to dry the ink. 7. Mark points to be drilled.



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